Hastelloy C-276: High-Performance Nickel-Chromium-Molybdenum Alloy (UNS N10276)

# Hastelloy C-276: High-Performance Nickel-Chromium-Molybdenum Alloy (UNS N10276)

## Introduction to Hastelloy C-276

Hastelloy C-276 (UNS N10276) is a nickel-chromium-molybdenum alloy known for its exceptional corrosion resistance in severe environments. This superalloy maintains its properties in both oxidizing and reducing conditions, making it a preferred choice for demanding industrial applications.

## Chemical Composition

The unique properties of Hastelloy C-276 stem from its carefully balanced composition:

– Nickel (Ni): 52-62% (base metal)
– Chromium (Cr): 14.5-16.5%
– Molybdenum (Mo): 15-17%
– Iron (Fe): 4-7%
– Tungsten (W): 3-4.5%
– Cobalt (Co): ≤2.5%
– Other elements in smaller quantities

## Key Properties

### Corrosion Resistance

Hastelloy C-276 offers outstanding resistance to:

– Pitting and crevice corrosion
– Stress corrosion cracking
– Oxidizing acids like nitric and phosphoric
– Reducing environments containing sulfuric and hydrochloric acids

### Mechanical Properties

Typical mechanical properties at room temperature:

– Tensile Strength: 690 MPa (100 ksi) min
– Yield Strength: 283 MPa (41 ksi) min
– Elongation: 40% min
– Hardness: Rb 100 max

## Applications

Hastelloy C-276 finds use in numerous industries:

### Chemical Processing

– Reactors and vessels handling corrosive chemicals
– Heat exchangers in aggressive environments
– Piping systems for acid transport

### Pollution Control

– Flue gas desulfurization systems
– Scrubbers and stack liners
– Waste treatment equipment

### Oil and Gas

– Downhole components

– Offshore platform equipment
– Sour gas processing

## Fabrication and Welding

Hastelloy C-276 can be readily fabricated using standard techniques:

– Forming: Can be cold worked using standard methods
– Machining: Requires slower speeds and heavier feeds than steel
– Welding: Performs well with GTAW, GMAW, and SMAW processes

## Comparison with Other Alloys

While similar to Hastelloy X (UNS N06002) in some respects, C-276 offers superior corrosion resistance in chloride-containing environments. The molybdenum content in C-276 provides better resistance to localized corrosion compared to many other nickel alloys.

## Conclusion

Hastelloy C-276 remains one of the most versatile corrosion-resistant alloys available today. Its combination of excellent chemical resistance, good mechanical properties, and fabricability make it indispensable for critical applications where material failure is not an option.

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