Stellite12 UNS R30012 Alloy Properties and Applications

# Stellite12 UNS R30012 Alloy Properties and Applications

## Introduction to Stellite12 UNS R30012

Stellite12, also known as UNS R30012, is a cobalt-based superalloy renowned for its exceptional wear resistance, corrosion resistance, and high-temperature strength. This alloy belongs to the Stellite family of materials developed by Deloro Stellite (now part of Kennametal) for demanding industrial applications.

## Chemical Composition

The chemical composition of Stellite12 UNS R30012 plays a crucial role in its performance characteristics:

Cobalt (Co): 52-58%

Chromium (Cr): 28-32%

Tungsten (W): 7-9%

Carbon (C): 1-1.4%

Iron (Fe): ≤3%

Nickel (Ni): ≤2.5%

Silicon (Si): ≤1%

Manganese (Mn): ≤1%

## Mechanical Properties

Physical Properties

Density: 8.4 g/cm³

Melting Range: 1290-1425°C (2354-2597°F)

Mechanical Properties at Room Temperature

Tensile Strength: 800-1000 MPa

Yield Strength: 500-700 MPa

Elongation: 1-3%

Hardness: 40-45 HRC

## Key Characteristics

Stellite12 UNS R30012 exhibits several notable characteristics that make it valuable for industrial applications:

Wear Resistance

The alloy maintains excellent wear resistance even at elevated temperatures, making it suitable for sliding wear applications.

Corrosion Resistance

Stellite12 demonstrates good resistance to various corrosive environments, including oxidizing acids and seawater.

High-Temperature Performance

The material retains its mechanical properties at temperatures up to 800°C (1472°F).

Gall Resistance

The alloy shows superior resistance to galling and seizing compared to many other materials.

## Applications of Stellite12 UNS R30012

Due to its unique combination of properties, Stellite12 finds applications in various industries:

Valve Components

Valve seats, stems, and trim components in severe service applications

Oil and Gas Industry

Downhole tools, drilling equipment, and pump components

Power Generation

Steam turbine components, boiler parts, and nuclear power plant equipment

Chemical Processing

Pump shafts, seals, and other components exposed to corrosive media

Aerospace

Bearings, bushings, and other wear-resistant components

## Fabrication and Processing

Stellite12 UNS R30012 can be processed using various methods:

Casting

The alloy is commonly produced through investment casting for complex shapes.

Powder Metallurgy

Used for producing near-net-shape components with controlled porosity.

Welding

Stellite12 can be applied as a hardfacing material using various welding techniques.

Machining

Requires specialized tooling and techniques due to its work-hardening characteristics.

## Comparison with Other Stellite

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