Stellite12 UNS R30012 Alloy Properties and Applications

# Stellite12 UNS R30012 Alloy Properties and Applications

## Introduction to Stellite12 UNS R30012

Stellite12, also known as UNS R30012, is a cobalt-based superalloy renowned for its exceptional wear resistance, high-temperature strength, and corrosion resistance. This alloy belongs to the Stellite family of materials, which are widely used in demanding industrial applications where durability and performance are critical.

## Chemical Composition

The chemical composition of Stellite12 UNS R30012 plays a crucial role in its performance characteristics:

Cobalt (Co): 50-55%

Chromium (Cr): 28-32%

Tungsten (W): 7-9%

Carbon (C): 1-1.4%

Iron (Fe): 3% max

Nickel (Ni): 3% max

Silicon (Si): 1% max

Manganese (Mn): 1% max

## Mechanical Properties

Stellite12 exhibits impressive mechanical properties that make it suitable for extreme conditions:

Room Temperature Properties

Tensile Strength: 100-120 ksi (690-830 MPa)

Yield Strength: 60-80 ksi (415-550 MPa)

Elongation: 5-10%

Hardness: 38-45 HRC

Elevated Temperature Properties

Maintains strength up to 800°C (1472°F)

Excellent creep resistance

Good thermal fatigue resistance

## Physical Properties

Density: 8.5 g/cm³

Melting Range: 1290-1425°C (2354-2597°F)

Thermal Conductivity: 14.6 W/m·K

Thermal Expansion Coefficient: 12.5 μm/m·K (20-100°C)

## Key Characteristics

Stellite12 UNS R30012 offers several unique characteristics that distinguish it from other alloys:

Wear Resistance

Excellent resistance to abrasive, adhesive, and erosive wear

Maintains hardness at elevated temperatures

Corrosion Resistance

Good resistance to oxidizing and reducing environments

Performs well in acidic and alkaline conditions

High Temperature Performance

Retains mechanical properties at elevated temperatures

Resistant to thermal shock

## Manufacturing and Processing

Stellite12 can be processed through various methods:

Casting: Investment casting is commonly used

Powder Metallurgy: For complex shapes and components

Welding: Can be welded using appropriate techniques

Machining: Requires specialized tools due to its hardness

## Applications of Stellite12 UNS R30012

The unique combination of properties makes Stellite12 suitable for numerous demanding applications:

Industrial Applications

Valve components (seats, stems, and trim)

Pump parts for abrasive slurry service

Wear plates and bushings

Cutting tools and dies

Aerospace Applications

Gas turbine components

Exhaust valves

High-temperature fasteners

Oil and Gas Industry

Downhole tools

Drilling equipment

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